Calendar July 20, 2023 01:57

Thread milling has a lot of advantages over cutting threads with a tap and die set. It is faster, more efficient, and produces results of far higher quality.

To that end, thread milling with solid carbide cutting tools has even more advantages over alternatives, like HSS.

But even with the advantages of solid carbide thread mills, there is still always room for operator error.

Improve the quality of your thread milling jobs with these tips and observations.

Choose a Tool of Appropriate Diameter; Smaller May Be Better
When thread milling with solid carbide tools, choose a tool that is as large as needed and not larger. In fact, using a smaller thread mill may actually be more suitable, as smaller thread mills produce a finer finish and higher quality threads.

This is because as the cutting diameter increases, small profile errors can occur at the root of the thread. These small profile errors are magnified by tools with larger cutting diameters. In general, it is advisable to use a thread mill that is not greater than 70% of the thread diameter.

Elect a Suitable Tool Path
Thread milling requires machines that are capable of making simultaneous, coordinated movements across the X, Y, and Z axes, and there are two basic options for thread-milling: up-milling and down-milling.

Down-milling, in which the tool is fed in the direction of tool rotation, is generally the preferred method, as chip thickness decreases from the start of the cut. While up-milling is sometimes necessary, it produces more heat and friction since the cutting edge of the mill must be forced into the cut. This can result in decreased tool life.

On the entrance to the cut (if possible) “roll in” to the first cut, by performing an extra circle, which eases the mill into the workpiece. This produces a smoother entrance and results in less vibration and wear on the tool.

If Possible, Make More Passes
Making several radial passes when thread milling with solid carbide, especially when working with difficult materials, produces finer thread quality and helps protect against tool breakage. Making several passes also minimizes the chance of tool deflection which adversely affects the quality of finished threads, so if the application will allow it, make more passes.

Be Confident with Your Chip Evacuation Strategy
Chip evacuation is a crucial component of thread milling; where necessary, coolant may improve lubricity and help prevent complications associated with overheating.

However, dry machining is often recommended when thread milling with solid carbide because the introduction of cutting fluid can result in thermal stresses that result in cracks. In some applications, the use of compressed air to facilitate chip evacuation is superior.

Work Only with High-Quality Solid Carbide Tools from a Reputable Manufacturer
It is also important to work with a well-respected manufacturer if you are going to be thread milling with solid carbide mills. Consider a supplier such as Online Carbide, that sells high-quality, American-made solid-carbide thread mills. They offer competitive prices and orders over $250 may be eligible for free shipping; see their website for details.

Posted July 20, 2023 01:57

Calendar July 10, 2023 05:35

In the field of manufacturing, thread milling plays a crucial role in creating accurate and reliable threaded connections. However, traditional thread milling methods often come with their own set of challenges and limitations.

This is where single pitch thread mills come into the picture. Let’s explore the need for single pitch thread mills in manufacturing, their advantages over traditional methods, and the factors to consider when choosing them.

Definition of Single Pitch Thread Mills
Single pitch thread mills are cutting tools used in machining operations to create internal or external threads with a single pitch. These specialized tools allow for precise and efficient thread milling, enabling manufacturers to achieve high-quality threaded connections.

Why They Are Important
Thread milling is an essential process in various manufacturing industries, including automotive, aerospace, and medical. Threaded connections are commonly used in components such as fasteners, bolts, and screws, where the reliability and strength of the connection are paramount.

Manufacturers can ensure accurate and consistent thread profiles, leading to improved performance and longevity of the finished products.

Advantages of Single Pitch Thread Mills
Single pitch thread mills offer several advantages over traditional thread milling methods. Firstly, they provide greater flexibility in terms of thread size and pitch. With a single tool, manufacturers can create threads with varying diameters and pitches, eliminating the need for multiple taps or dies.

Additionally, single pitch thread mills are known for their excellent thread surface finish, reducing the need for post-machining operations.

Furthermore, single pitch thread mills are highly durable and resistant to wear. They can withstand high cutting forces and maintain their cutting edge for extended periods, resulting in increased tool life and reduced downtime.

Moreover, these tools are designed for higher cutting speeds, enabling manufacturers to achieve faster production rates while maintaining thread quality.

Applications of Single Pitch Thread Mills
Single pitch thread mills find applications in various industries. They are commonly used in the production of aerospace components, automotive parts, medical devices, and oil and gas equipment.

These tools can efficiently create both internal and external threads in a wide range of materials, including metals, plastics, and composites.

There are different types of single pitch thread mills available to suit specific requirements. Some common types include the following:

● solid carbide thread mills

● indexable insert thread mills

● form thread mills

Each type has its unique features and benefits, allowing manufacturers to choose the most suitable option based on factors such as material, thread size, and production volume.

What to Consider When Choosing Single Pitch Thread Mills
When selecting thread mills, several factors need to be considered. These include the following:

● material being machined

● the required thread specifications

● the machine's capabilities

● production volume

Manufacturers should also consider the tool's geometry, coating options, and compatibility with their existing machining setup. Choosing the right thread mill ensures optimal performance, increased productivity, and cost-effectiveness.

Single pitch thread mills have revolutionized the thread milling process in manufacturing. Their numerous advantages over traditional methods make them indispensable for achieving precise and reliable threaded connections. Manufacturers enhance their productivity, reduce costs, and ensure the highest quality in their threaded components with these tools.

Posted July 10, 2023 05:35

Calendar May 15, 2023 02:02

Machining tools play a crucial role in the manufacturing industry. These tools shape and cut materials into desired shapes and sizes. Choosing the right material for machining tools is a critical decision because it affects the efficiency, durability, and precision of the tool.

Carbide is one of the most popular materials used for making machining tools due to its unique properties. Let’s explore why carbide is the chosen material for machining tools.

What is Carbide?
Carbide is a compound made up of carbon and a metallic element, such as tungsten, titanium, or tantalum. It is a hard and brittle material that is ideal for machining tools because of its wear resistance and high melting point.

Carbide is commonly used in the form of cemented carbide, which is a composite material made by combining tungsten carbide particles with a metallic binder, such as cobalt or nickel.

High Wear Resistance
One of the most significant advantages of carbide for machining tools is its high wear resistance. Carbide tools can withstand extreme heat, pressure, and friction without losing their shape or edge. This makes them ideal for cutting hard and tough materials, such as steel, titanium, and alloys.

Carbide tools can also maintain their sharpness for a more extended period, reducing the need for frequent sharpening or replacement.

High Hardness
Carbide is one of the hardest materials available, with a hardness level of up to 93 HRA (Rockwell hardness scale A). This makes most solid carbide end mills for sale extremely resistant to deformation and damage, even when subjected to high stress and impact.

Carbide tools can also cut through tough materials without breaking or chipping, which improves the precision and accuracy of the machining process.

High Thermal Conductivity
Carbide has a high thermal conductivity, which means it can dissipate heat quickly and efficiently. This property is essential for machining tools because it prevents the tool from overheating and losing its hardness and strength.

Most solid carbide end mills for sale can maintain their performance even in high-temperature environments, such as those encountered during high-speed machining or drilling.

Corrosion Resistance
Carbide is also highly resistant to corrosion and chemical damage. This makes it ideal for use in harsh environments, such as those found in the oil and gas industry, where exposure to corrosive substances is common.

Most tools such as end mills made of solid carbide can resist the corrosive effects of acids, alkalis, and other chemicals, ensuring their longevity and performance.

Cost-Effective
While carbide tools may have a higher initial cost than other materials, such as high-speed steel or cobalt, they are often more cost-effective in the long run. This is because carbide tools last longer and require less maintenance, reducing the need for frequent replacement or sharpening.

Carbide tools also provide better performance and precision, which can result in higher productivity and profitability for the manufacturing industry.

Carbide is the chosen material for machining tools because of these properties. They make machining tools ideal for cutting hard and tough materials, maintaining precision and accuracy, and withstanding harsh environments.
Choosing carbide as a material for machining tools is a wise decision that can improve the efficiency, durability, and profitability of the manufacturing industry.

Posted May 15, 2023 02:02

Calendar March 23, 2023 03:14

A chamfer end mill is a type of cutting tool used in machining operations, specifically in milling. It is designed with a chamfered cutting edge that allows it to produce angled or beveled edges on a workpiece. Chamfer end mills are commonly used for tasks such as cutting keyways, beveling edges, deburring, and countersinking.

Quality in Selecting Chamfer End Mills
Quality is very important when selecting chamfer end mills. The quality of the tool affects its performance, durability, and precision. High-quality chamfer end mills are made from high-quality materials, such as solid carbide, and are manufactured using strict quality control standards. They are more precise and consistent in their cutting action, resulting in improved surface finishes, more accurate cuts, and longer tool life. Low-quality chamfer end mills, on the other hand, are more likely to break, wear out quickly, produce poor results, and cause tooling problems.

In addition to the quality of the tool itself, the quality of the tool holder and the cutting parameters used can also have a significant impact on the performance of a chamfer end mill. Using the correct tool holder and cutting parameters helps to ensure optimal performance, reduces tool wear, and extends tool life.

Size Does Matter
Size matters when selecting chamfer end mills. The size of the chamfer end mill affects its performance, the size of the cut it can make, and the material it can effectively machine.

The circumference size, or diameter, of the cutting edge, determines the size of the cutting radius and the strength of the tool. A smaller diameter provides a smaller cutting radius and a weaker tool, while a larger diameter provides a larger cutting radius and a stronger tool. The diameter should be selected based on the specific machining requirements, including the size of the feature being cut, the material being machined, and the desired surface finish.

The length of the cutting edge, the overall length of the tool, and the shank diameter are also important factors to consider. These dimensions affect the tool's stability and reach during cutting, and should be selected based on the thickness of the material being machined, the depth of the cut, and the accessibility of the cutting area.

Buy Chamfer End Mill Online
If you're looking for a reliable and efficient way to cut materials to exact measurements, then you need to invest in a high-quality chamfer end mill. These tools are essential for any machine shop, and you can find them for sale online at Online Carbide.

Online Carbide offers a wide selection of chamfer end mills for sale in a variety of sizes. Whether you need a standard end mill or a custom design, you'll find the perfect tool for your project. All of their end mills are made from the highest quality carbide, ensuring that you get a tool that will last for years to come.

Get started today and find the chamfer end mill you need from Online Carbide!

Posted March 23, 2023 03:14

Calendar March 21, 2023 01:47

Drill bit manufacturing plays a crucial role in the aerospace industry as it affects the precision and efficiency of drilling operations. The aerospace industry requires high-quality drill bits that can withstand extreme conditions and produce precise holes for various applications such as fastening, assembly, and fuel line installations.

A Complex Series of Steps
Drill bit manufacturers use a process that involves a complex series of steps, including heat treatment, grinding, and coating, that determine the quality and durability of the final product. Improper manufacturing techniques can result in poor performance, reduced accuracy, and increased downtime, all of which can negatively impact the aerospace industry.

Moreover, the aerospace industry is constantly seeking new materials and technologies to improve their aircraft, and the drill bit industry must keep pace with these advancements. The use of new materials such as titanium and composites presents new challenges for drill bit manufacturers.

It requires specialized drill bits and cutting edges that can handle these materials effectively. As the aerospace industry continues to evolve and demand increasingly high-quality and specialized products, the drill bit industry must continue to innovate and adapt to meet these needs.

Drill Bits and the Aerospace Industry
Incorrectly placed drills can increase the risk for the aerospace industry in several ways:

Structural damage
Improperly placed drills can cause structural damage to the aircraft. If a drill bit penetrates a critical component or structure, it can weaken the overall integrity of the aircraft, putting passengers and crew at risk.

Unintended holes
If a drill bit is not properly aligned, it may create unintended holes in the aircraft, potentially leading to leaks or reduced aerodynamic efficiency.

Production delays
If drilling operations are not completed correctly, it can result in production delays, as the damaged parts may need to be replaced or repaired, slowing down the manufacturing process.

Cost overruns
Repairs and replacements due to improperly placed drills can significantly increase the cost of production, leading to cost overruns and reduced profits.

Safety concerns
Improperly placed drills can compromise the safety of the aircraft, creating potential hazards for passengers and crew.

Therefore, it's essential for the aerospace industry to ensure that drill bit placement is precise and accurate, and that drill bits are made from high-quality materials and manufactured to exact specifications. This helps to ensure the safety and reliability of the aircraft, and to prevent production delays and cost overruns.

Precision Drilling Improves Safety
The aerospace industry is heavily dependent on the quality and precision of the drill bits and the parts used in airplane parts. And the manufacturing process plays a critical role in determining the success of drilling operations.

This attention and focus improves the safety of aircrafts, and ensures airline companies that the right tools and materials are used in the manufacture of their planes and equipment. So manufacturers must always check to ensure that the right drills and parts are used for each component.

The aerospace industry will continue to require high-quality and specialized drill bits to meet their demanding requirements, and drill bit manufacturers must continue to innovate and adapt to meet these needs.

Posted March 21, 2023 01:47

Calendar March 15, 2023 03:47

Spot drills made of carbide is a cutting tool used in various industries for drilling through hard materials. It is made of carbide, a material that is harder and more abrasive-resistant than usual drill bits. This makes it ideal for use in industries where precision and durability are essential.

What is Spot Drilling?
Spot drills are important in the automotive, aerospace and medical industries because they allow for more accurate drilling. When a spot drill is used, it creates a smaller hole that is more perpendicular to the surface being drilled. This results in a more accurate and cleaner hole. Additionally, spot drills are less likely to wander off course, which can be a problem with regular drills.

Spot drills of carbide are used to create a pilot hole for a larger drill bit, and they are also used to create counterbores and Countersinks. These drills are typically made of high-speed steel or carbide, and they have a variety of features that make them well-suited for different applications.

For example, some spot drills have a split point tip that helps to prevent walking, and others have a flute design that helps to remove chips more efficiently. Spot drills are an essential tool for many industries, and they can be used in a variety of ways to create different types of holes.

The Automotive Industry
In the automotive industry, spot drills in carbide are used to create precise holes for engine components. They are most commonly used in the automotive industry in two main applications: to create pilot holes for dashboard fasteners, and to create starter holes for outer body panel fasteners.

Pilot holes are used in the dashboard assembly process. Dashboards are constructed using a variety of materials, including plastic, aluminum, and steel. To ensure that these materials are correctly fastened together, pilot holes must be drilled into the various layers of the dashboard.

The drill bit size will depend on the fastener being used. Once the pilot holes have been created, the fasteners can be inserted and tightened.Spot drills are also used to create starter holes for outer body panel fasteners. In this application, the spot drill is used to create a small hole in the outer body panel.

The Aerospace Industry
In the aerospace industry, they are used to drill through tough metals used in aircraft construction. Spot drills are used extensively in the aerospace industry for drilling holes in aircraft parts and components. They are also used to create reamer holes and counterbores.

The Medical Industry
In the medical industry, carbide spot drills are used to create implants and other medical devices. Spot drilling is a type of drilling that is often used in the medical industry. Spot drilling is a relatively quick and easy way to drill holes in hard tissue.

This type of drilling is usually done with a drill bit that is slightly smaller in diameter than the final hole that will be drilled. It’s also used in the creation of prosthetics, and other medical equipment.

Spot drilling has many uses in different industries, and without it, most of the machinery and equipment we build relies heavily on the efficiency and accuracy of spot drills.

Posted March 15, 2023 03:47

Calendar March 15, 2023 03:17

Flutes are the spiraled grooves in a cutting tool that contact the workpiece and produce and evacuate chips. Basically, they are the part of the mill or drill that enables it to cut.

End mills for sale - as well as other specialty mills and drills - are available in multiple flute counts and variations. Two and four-flute mills are common, but there are higher flute count mills, too.

So, what are the considerations you need to take with flute count?

Flute Count Implication
Flute count has a marked impact on tool performance with respect to cutting ability, tool strength, and chip evacuation.

One important aspect of the cutting tool impacted by flute count is core size, which is the diameter of the cutting tool tangent to the flutes but at the deepest point.

The more flutes a tool has, the greater the core diameter, and therefore, the stronger the tool - all else being equal, of course.

A higher number of flutes also generally results in a cutting tool with a smaller cutting depth, which for the operator means that a higher flute count usually corresponds to a better surface finish on the workpiece.

However, too many flutes can adversely impact chip removal, as larger valleys (the spaces between the flutes) correspond to higher chip evacuation. This makes cutting tools with higher flute counts better for cutting harder materials that require greater core strength, and which will produce more, smaller chips that are easier to evacuate.

Flute Count and Application
Another way to approach the quandary of flute count is by application. For instance, lower flute counts are sometimes used for roughing work where a relatively large volume of material will be removed and speed and chip evacuation are paramount.

The flipside is that tools with higher flute counts are often used for finishing applications, in which a comparatively smaller volume of material will be removed, but in which instance a smoother surface finish is desired.

Machining softer materials like aluminum generally calls for a lower flute count as tool core strength is not in sharp focus, and the lower flute count allows the softer, larger aluminum swarf to be more easily evacuated.

Conversely machining harder materials (like ferrous metals) often calls for cutting tools with a higher flute count, with a higher core strength that is necessary to withstand the abuses of machining.

It is also important to keep balance in mind: a common misconception is “more flutes, more feed.” Since higher flute counts hinder chip evacuation, sometimes a tool with a lower flute count is better for higher feed rates.

Where Can You Find Quality, Solid Carbide End Mills for Sale?
Looking for high performance carbide end mills for sale that are made in the United States? Visit OnlineCarbide.com and check out their collection of end mills, chamfer mills, spot drills, and other cutting tools. They even carry variable pitch end mills which can help reduce machine chatter.

Their prices are great and quality is top-notch - and some orders even quality for free shipping.

Posted March 15, 2023 03:17

Calendar March 2, 2023 06:59

As a crucial instrument in the production process, solid carbide thread mills are of great value. They are put to use in the manufacture of finely crafted threads. In addition to steel and stainless steel, they can also cut threads in aluminum and other non-ferrous metals.

In this post, we'll go through the benefits of employing solid carbide thread mills, including increased productivity, accuracy, and tool life, as well as decreased expenses and downtime.

Improved Efficiency
The enhanced efficiency provided by solid carbide thread mills is one of the most significant benefits of employing them. When milling using a solid carbide thread mill, you only need to make one pass through the material to get the desired result; this reduces or eliminates the need for further operations.

These thread mills are substantially more efficient than their high-speed steel (HSS) counterparts in terms of thread production. Manufacturing companies may save a lot of time and money if they can boost output without sacrificing quality by using this type of thread mill.

Precision
For the same reason, solid carbide thread mills have earned a reputation for accuracy. When compared to other thread mills, they are capable of creating more precise threads.

They offer more stiffness and stability than other alternatives since they are produced from a single piece of solid carbide. Its stability and stiffness are crucial for many uses since it guarantees a clean thread-cutting experience.

Longer Tool Life
Moreover, the tool life of solid carbide thread mills is far longer than that of their steel counterparts. As solid carbide is so tough, it may be used in a wide variety of industrial settings.

It may endure considerably longer than other materials since it is resistant to wear and can sustain high temperatures. As they won't need to repair their tools as often, manufacturers may save a lot of money thanks to this improvement in their durability.

Reduced Costs and Downtime
When it comes to cutting expenses and downtime, solid carbide thread mills are a great tool to have on hand. Reduced manufacturing costs are possible with the aid of these mills because of their superior speed and accuracy in creating threads.

Because of their longer lifespan, manufacturers will save money by not having to replace tools as often.

FAQs

Q: What kind of materials may be milled using a solid carbide thread mill?
A: Steel, stainless steel, aluminum, and other non-ferrous metals are all suitable for cutting using solid carbide thread mills.

Q: As compared to high-speed steel thread mills, how do solid carbide ones differ?
A: Solid carbide thread mills, unlike those constructed from other materials, are fashioned from a single block of carbide. As a result, these thread mills are superior to HSS counterparts in terms of accuracy and productivity.

Q: Can threads be made with a single pass using a solid carbide thread mill?
A: Indeed, solid carbide thread mills are built to make threads in a single pass, rather than requiring many passes like conventional mills.

If you're looking for a reliable source to buy a solid carbide thread mill, look no further than OnlineCarbide. Their selection of thread mills is top-notch, and their customer service is unbeatable. Get the quality product you need today from OnlineCarbide!

Posted March 2, 2023 06:59

Calendar February 7, 2023 00:30

As metal manufacturing continues to evolve, so too do its trends. The 2023 global market is shifting, and metal fabrication and manufacturing companies can only stay ahead if they expand their capabilities and become more flexible.

Here are the trends that could have a considerable effect in the metal business.

Automation and the Use of Digital Tools
One of the major trends in metal manufacturing is the increasing use of digital tools. This includes 3D printing, CAD/CAM software, and other technologies that allow for rapid prototyping and customization.

Some technologies are allowing manufacturers to check the efficiency of their processes. They can measure and analyze all data that is crucial for fabricators and metal manufacturers, which can streamline their processes and improve efficiency.

As these tools become increasingly accessible, metal manufacturers can create products such as carbide end mill sets faster and with greater precision. This, in turn, increases the efficiency of the entire manufacturing process and allows for more production in less time.

Advanced Materials
Another trend that is becoming increasingly popular is the use of advanced materials. These materials are becoming increasingly important for metal manufacturers as they can create products with higher strength and durability.

This is particularly important for industries that rely on metal components, such as automotive and aerospace. By using advanced materials, metal manufacturers can create components that are more reliable and last longer, such as carbide end mill sets and steel alloy drill sets.

In addition to advanced materials, metal manufacturers are also using more sophisticated processes. These processes, such as laser cutting and welding, allow for greater precision and accuracy. This is beneficial for industries that need highly precise components, such as medical device manufacturers.

Exploration of Sustainable Practices
Metal manufacturers are beginning to use more sustainable practices. This includes using recycled materials, reducing energy consumption, and minimizing waste. These practices help to reduce the environmental impact of metal manufacturing and can help manufacturers save money in the long run.

Reshoring
Reshoring refers to outsourced manufacturing jobs that are now returning to countries or places where they originated. The rising cost of transport and overseas delivery costs have made metal manufacturers focus on local labor, instead of outsourcing it overseas.

Reshoring is now becoming an option for many companies as it is more cost-effective and reliable especially after the pandemic.

What 2023 Promises the Metal Manufacturing and Fabrication Industry
As these trends continue to evolve, it’s important to consider how they will affect other industries in 2023. For example, metal manufacturers will be able to create more efficient and reliable components for the automotive and aerospace industries.

In addition, medical device manufacturers will be able to create more precise components with fewer resources. Finally, sustainable practices will help metal manufacturers reduce their environmental footprint and save money.

Overall, the trends in metal manufacturing will change overtime, and these changes will have a significant impact on other industries in 2023. Metal manufacturers can ensure that their products are reliable, efficient, and sustainable if they keep track of these trends and their developments.

Posted February 7, 2023 00:30

Calendar January 23, 2023 02:15

Stub drills are a type of cutting tool used for drilling holes in metal and other materials. They are designed for producing holes of small to medium diameters, usually in the range of 0.5mm to 6mm. These drills are often used in applications such as machine shop operations and general-purpose machining.

Stub drills are characterized by their short length and low cutting forces, making them suitable for use in tight spaces and on thin sheets of material. They are available in a variety of styles, including straight-shank, taper-shank, and threaded-shank designs.

Stub drills are typically made from high-speed steel (HSS) or carbide, with carbide being the preferred material for high-performance applications. Carbide drills are more durable, have higher resistance to wear, and can be used at higher cutting speeds than HSS drills.

When using stub drills, it is important to select the correct size and type of drill for the material being drilled. The type of material and the depth of the hole will determine the optimal size and type of drill to use. Additionally, the type of coating on the drill bit will affect the performance of the drill.

Coatings are used to extend the life of a drill bit and improve its cutting performance. Common coatings used on stub drills include titanium nitride (TiN), titanium aluminum nitride (TiAlN), and titanium carbon nitride (TiCN). TiN coatings are the most common type of coating used on stub drills, as they provide good wear resistance and improved cutting speeds. TiAlN and TiCN coatings are slightly more expensive, but they offer better wear resistance and improved tool life.

When using stub drills, it is important to ensure that the correct cutting speed and feed rate are used. The correct cutting speed is determined by the material being drilled, the diameter of the drill, and the type of coating on the drill. The feed rate is determined by the size of the hole being drilled and the speed of the drill. It is important to use the correct cutting speed and feed rate to ensure the best performance from the drill and to minimize wear on the cutting tool.

Stub drills are versatile cutting tools that can be used for drilling holes of small to medium diameters in a variety of materials. They are typically made from carbide or high-speed steel and are available in a variety of styles. They are also available with a variety of coatings to increase their cutting performance and tool life. When using stub drills, it is important to select the correct size and type of drill for the material being drilled and to use the correct cutting speed and feed rate. By following these steps, you can ensure the best performance from your stub drills and get the most out of your cutting tools.

Quality Stub Drills Online at Great Prices
Machinists looking for new stub drills and other carbide cutting tools should investigate Online Carbide (OnlineCarbide.com). They carry a wide range of solid carbide cutting tools that are made in America; orders $250 even get free shipping.

Check out their website via the link above or get in touch with them at Sales@OnlineCarbide.com.

Posted January 23, 2023 02:15

Calendar December 22, 2022 00:56

The following terms and designations are fundamental to understanding thread type, form, and more. The following terms and designations are fundamental to understanding thread type, form, and more. 

● Class of thread: 
An alphanumerical designation indicating a thread’s grade of tolerance or allowance. Common thread classes are categorized under Metric, NPT, UN, and ACME designations.

● Crest: 
The portion of the thread which joins the flanks of the thread; the “highest” portion, furthest away from the cylinder. 

● Flank: 
One of two surfaces connecting the crest with the root at the base of the thread. 

● Helix angle:
The angle between a thread’s helix and a line parallel to the axis of rotation.

● Major diameter: 
Diameter of the major cylinder, for straight threads. The distance from one thread’s crest to the corresponding thread’s crest on the other side, traveling perpendicular to the axis of rotation.

● Minor diameter: 
The diameter of the minor cylinder, for straight threads. The distance from one thread’s root to the corresponding root on the other side, traveling perpendicular to the axis of rotation.

● Pitch: 
Distance between corresponding points on threads, taken parallel to the thread axis; for instance, crest to crest, parallel to the thread axis, gives a pitch measurement. 

● Root: 
The surface of the thread which is adjacent to the cylinder or cone from which the thread rises.

● Thread angle: 
The angle between the thread flanks. For instance, NPT threads have a 60° thread angle. Thread Types 

There are many standard thread types, among the following: 

● ACME: 
ACME threads were developed in the late 1800s to replace square threads and feature a trapezoidal thread form, with a “flat” crest. They are strong, easy to manufacture, and often used for lead screws.

● American Pipe Threads (NPT, NPTF): 
National Pipe Tapered Threads or National Pipe Tapered for Fuels, both with a 60° thread angle. These require thread sealant for a leakproof seal.

● BSPP: 
British Standard Pipe Parallel Thread, with a thread flank angle of 55°.

● BSPT: 
British Standard Pipe Taper Thread, also with a thread flank angle of 55°.

● UN: 
Unified National Threads, commonly used screw, nut, and bolt threads in the United States and Canada. They have a flank angle of 60°.

Where Can You Get High-Quality Thread Mills for Pipe Threading?
Thread mills for pipe threading represent a significant improvement over cutting threads with a tap and die. 

Thread milling is superior for cutting threads on exotic materials, softer non-ferrous alloys, and materials with thin walls. Thread milling uses mills that are more stable, have fewer limitations, and offer superior chip evacuation. 

They are also faster and more efficient than taps and dies, and produce higher-quality threads. Moreover, one thread mill for pipe threads has greater flexibility and can cut both internal and external threads, whereas a tap and die can only be used to cut one type in a specific size. 

If you’re looking for high-quality thread mills for pipe threading, visit Online Carbide online at OnlineCarbide.com. They carry a wide variety of solid carbide cutting tools and thread mills, including mills for NPT, NPT, UN, and metric threads, and select orders even qualify for free shipping.

Posted December 22, 2022 00:56

Calendar December 10, 2022 02:38

In the world of cutting tools, two of the preeminent options for most applications are cutting tools made of HSS, or high-speed steel, and cutting tools made of carbide.

Each of them has advantages and disadvantages, and there are some professionals that will hotly debate the matter of one’s superiority over the other.

Here’s what you should know before you begin looking for solid carbide end mills for sale.

What Is HSS? Carbide?
HSS, or high-speed steel, is an alloy of steel that has improved characteristics over classic high-carbon alloys and so can cut at higher speeds (hence the name).

HSS typically contains high concentrations of molybdenum, tungsten, and carbon, and a specific heat-treatment process is applied to the alloy, making it harder and stronger. Usually, HSS alloys are in the area of about 64HRC.

Carbides, like tungsten carbide, are a class of compounds made from metals like tungsten or cobalt and carbon. Carbides are stiffer, denser, and harder than steel, which consists chiefly of iron and carbon.

The Draw of HSS
Fans of high-speed steel tools are quick to point out the price. It’s undeniable that HSS tools are much more affordable than solid carbide cutting tools.

Also, compared to traditional alloys (though not carbide tools), high-speed steel is harder, tougher, and stronger, and it can also cut much faster.

That, however, is where the advantages of HSS seem to end.

The Draw of Solid Carbide
Despite the higher upfront cost, solid carbide cutting tools offer a lot of advantages that justify the expense.

We can start with hardness. Solid carbide cutting tools are typically harder than 65HRC, making them harder than the hardest HSS alternatives.

The fact that carbide-cutting tools are harder means they last much longer. This makes a huge difference in machining when the sharpness of a tool’s cutting edge will have such an impact on the finish. (Some might argue that HSS is easy to resharpen whereas carbide is not. This is technically true but hardly relevant in the realm of machining.)

Carbide tools are extremely tough and stiff, with much higher torsional strength than steel tools. An important component of this is high-heat resistance. Carbide has HSS beaten soundly on this front. Additionally, high heat generated using HSS tools can damage both the tool and workpiece.

That’s less of a concern with solid carbide cutting tools, and moreover, many carbide cutting tools are given advanced finishes that help further protect against heat. Carbide tools are also chemically inert, making them highly corrosion-resistant.

Another advantage of the hardness of carbide tools is that they wear more slowly and last much longer. This offsets the higher upfront cost because even though they may cost several times more than HSS drills or mills, with proper care and conscientious operation, you will be able to use them for much longer.

Where Can You Find High-Quality Solid Carbide End Mills for Sale?
Looking for high-quality solid carbide end mills for sale? Visit Online Carbide at OnlineCarbide.com. They carry a wide range of high-performance carbide end mills and drills that are made in America and they offer them at excellent prices. Check out their website via the previous link to learn more.

Posted December 10, 2022 02:38

Calendar November 22, 2022 03:14

For those of you familiar with CNC-machining, you’ll likely remember it wasn’t long before you came across the term “chatter” in this line of work.

Chatter is a condition that commonly afflicts cutting tools, machines, and workpieces - and it is undesirable, but there are things you can do to prevent it. 

What Is Machine Chatter? 
In the process of CNC-machining, not only the machine and the cutting tool but the workpiece itself are subject to vibration and dynamic interaction. 

The components are literally vibrating and bouncing against each other, and these effects can be magnified through harmonic imbalance. 

If the harmonics and increased vibrations reach the resonant frequency of the cutting tool, machine, or workpiece, it will magnify the vibrations. 

When this happens, it produces a characteristically loud noise - that is, “chatter,” which is commonly used to explain the condition.

What Causes It?
Chatter can be triggered by a wide range of factors. One is operating the machine at speeds that naturally approach the resonant frequency of the cutting tool. 

Chatter can also be caused by improper tool holding, suboptimal machine conditions, or running the machine at speeds that are too high or too low. 

Cutting tool selection can also increase the frequency of chatter - for instance, if a tool with too many cutting flutes is used, or one that does not facilitate material removal rates, it can cause or exacerbate chatter. 

Why Is Machine Chatter a Problem?
Machine chatter is an undesirable consequence of any or a combination of the factors mentioned above, and it can adversely affect a variety of processes. 

Often, chatter leaves telltale wavelike patterns or undulations on the surface of a workpiece, marring the finish.

Chatter can also accelerate the wear of a cutting tool and decrease tool life, particularly in rigid, solid carbide mills. It can even break them if the stresses are high enough. 

Moreover, chatter puts stresses on the tool holder and machine, which can result in higher maintenance costs, downtime, and delayed deliveries. 

How Can You Help Prevent It?
Fortunately, there are multiple things you can do to prevent or alleviate chatter: 

● Use a more rigid/stable cutting tool: 
Shorter end mills, like stub length end mills, and end mills with larger core diameters, tend to be stockier and more rigid, which helps to combat vibrations that cause chatter. 

● Use variable flute end mills: 
Variable flute end mills have “uneven” or variable flutes that discourage the tool from reaching a resonant frequency. 

● Reduce feed rate or increase RPM to enhance chip evacuation:
Altering machine speed is the most common approach to preventing chatter, and although it is not always effective, it can fight the symptoms. 

● Using high-quality work holders: 
Strong, rigid clamps and work holders can help combat the micro-movements and reduce vibrations that cause machine chatter. 

● Larger diameter, shorter-overhang tool holders:
Stronger, more rigid tool holders can help prevent the vibrations that cause chatter. 

● Keeping your machine on a regular maintenance schedule: 
Worn or failing parts can cause almost imperceptible variations in machine performance that become perceptible when they cause chatter. Sticking to routine maintenance can help prevent these concerns. 

Posted November 22, 2022 03:14

Calendar November 11, 2022 03:18

Thread milling with solid carbide mills has numerous advantages over conventional thread milling with high-speed steel, and even more over traditional methods using a tap and die. 

Solid carbide thread mills are extremely hard and offer superior resistance to high heat and wear. They also offer thinner tool diameters and so can be run at higher speeds. Let’s take a look at some of the benefits of using them.

1. Superior thread quality 
Compared to other threading methods, thread milling with solid carbide produces higher quality threads milled to superior quality and tolerances. The narrow diameter and high speeds of solid carbide thread mills also support superior chip evacuation rates, too. 

2. Ability to work with difficult materials
Some materials are notoriously difficult when it comes to cutting or milling threads. However, since carbide tools are narrower, maintain their edges longer, and can be run at higher speeds, this makes them potentially superior for thread milling hardened steel and titanium, among other difficult materials.

3. One tool can be used to produce both right and left-hand threads 
Not necessarily a specific advantage of using carbide mills, but one single thread mill can potentially be used not only to produce threads both inside and outside of a hole but it can also be used to produce both right-hand and left-hand threads. The same carbide mills can produce threads of different diameters as long as the pitch is consistent. 

4. Less wear on the machine 
When thread milling, the machine spindle will suffer less wear and tear, especially when compared with tapping. It won’t need to be stopped for every thread or reversed. 

5. Might even take less time 
Thread milling with solid carbide mills is expedient and efficient. Tapping, naturally is a very time consuming process, but even using thread mills that cannot be run at the same speeds as carbide mills will take longer. 

6. Longer tool life 
When thread milling, the key to a precise, nearly perfect threaded surface is a hard, sharp tool with little to no wear and no surface imperfections. Solid carbide mills are far and away the superior option when it comes to hardness and edge retention. 

7. (Potentially) lower overall cost 
It’s no secret that carbide thread mills are more expensive than HSS alternatives, so how can we claim lower cost as an advantage? 

It has to do with tool life. Well-cared-for carbide thread mills will last longer than HSS and experience less wear (which affects the quality of the threads). So ultimately, solid carbide might actually be a more economical option despite the ostensibly higher up-front cost. 

Alright, I’m Sold: How Can I Get Started Thread Milling with Solid Carbide 
Ready to quit your HSS thread mills so you can get started thread milling with solid carbide alternatives? First, you’ll need some carbide thread mills.

For that, visit Online Carbide at OnlineCarbide.com. They carry a wide range of solid carbide thread mills, along with other solid carbide end mills, both standard, and variable, in addition to chamfer mills, drills mills, spot drills, jobber drills, and more.

Their solid carbide mills are made in America and select orders qualify for free shipping. Visit their website for more details. 

Posted November 11, 2022 03:18

Calendar November 3, 2022 09:18

Aluminum is soft, ductile, malleable, and pliable, unlike many other metals that can be hard, brittle, and temperamental. That means aluminum should be easy to machine, right?

 

Well, it’s not quite that simple. Like machining any other material, aluminum possesses unique qualities that must be understood for success.

Here are a few things you need to know.
Aluminum Is Soft, but That Doesn’t Mean High Machining Speeds Are Appropriate

If you’ve never machined aluminum before, you might just think that you can crank up the speed because it’s so soft.

That’s actually a big mistake. Salow and steady wins the race when machining aluminum. Although it is soft, running cutting tools at higher speeds can cause issues with chip evacuation.

Moreover, aluminum will heat up rapidly when you run your cutting tools too quickly. If you run them too fast, you’ll just be friction welding and causing chips (or the entire workpiece) to stick to the tool.

Running your tools too fast can also result in chatter, which can damage both your tools and the workpiece; the lesson is to slow down.

Not All Aluminum Is the Same
Moreover, not all aluminum alloys are chemically and physically the same. You need to tailor your approach to the type of aluminum that constitutes the workpiece.

For instance, on one end you have 5052 which is very soft and easy to cut, but one of the worst culprits when it comes to gumming up cutting tools. You can’t run high tool speeds with 5052.

On the other hand, you have alloys such as 6061 (and 7075, which is even harder), which is a very common aluminum alloy and is pretty well suited to machining.

It is more suitable for most machining applications than 5052 because it is less likely to clog up a tool or stick to it; but you still have to be conscientious about chip evacuation.

In addition to these three aluminum alloys, there are many others, including 2011, 2024, and 6063. Success in aluminum machining starts with knowing precisely what aluminum alloy the workpiece is made of and tailoring the application to its unique needs.

Choose Suitable End Mills for Aluminum
Aluminum is soft, so it won’t cause the same level of wear to your cutting tools as harder materials like steel. All the same, choosing suitable end mills for aluminum is of great importance to success (and efficiency).

Solid carbide end mills for aluminum are best here. Carbide is very hard and has exceptional heat and wear resistance.

Edge retention is vital, and more important than toughness since aluminum is so soft. Carbide end mills for aluminum with a very fine grain will take and hold a very sharp cutting edge, producing excellent results on finished aluminum without wearing excessively over time.

As far as flute count, most sources will tell you that 3 is the optimal number for cutting efficiency and superior chip removal rates. For roughing, 35° flutes are suitable, whereas flutes with a 45° helix are better for finishing applications.

If you’re looking for solid-carbide end mills for aluminum, visit Online Carbide. They carry a wide range of high-performance carbide cutting tools at great prices and offer free shipping on select orders (see their website for details).

Posted November 3, 2022 09:18

Calendar October 31, 2022 01:47

One of the common queries on the web (related to machining, at least) is “What is the difference between a spot drill and a center drill?”

Since these types of drills are used for similar applications (but not the same) some explanation is warranted.

Let’s take a look at these two different types of drills.

What Is a Spot Drill?
A spot drill has effectively one unique purpose for which it is specifically designed: spotting (also known as spot drilling).

Spotting or spot drilling is the practice of creating a precise, accurate bore spot to serve as a “guide” for the drills and mills subsequently used in metalworking.

Unlike drill bits used on wood (and some other materials) the drills used in metalworking do not have sharp tips that bite into the workpiece. This can cause them to deflect or walk over the workpiece when applied to it, or worse, to break.

Spotting creates a depression in the workpiece that helps minimize these issues. These stubby little drills are perfect for this application, and this application only (Some enterprising operators might also find spot drills useful for chamfering or countersinking, but others recommend against it).

What Is a Center Drill? (and What Is It Used for?)
Center drills, which are also known as combined drills, generally have a thick shank, a narrow pilot point, and a broad countersink. These specialized bits are used to center holes for future machining applications. Specifically, center drills are properly used to create a seating area for the live center of a lathe or cylindrical grinder.

Center drills typically feature countersink angles of either 60°, 82°, or 90°, which are suitable for different applications. When the pilot drill encounters the workpiece, it serves as a guide for the countersink which widens the hole at the appropriate angle.

This creates a “live center” which is used when a workpiece needs support from two sides, such as on a lathe. The live center’s angle and diameter must match the lathe center to which it is paired.

Center drills should not be used for spotting applications because center drills’ pilot tips typically have narrower point angles than jobber drills that are used in subsequent machining operations. This narrower angle can cause other drill bits to snap when their tips contact the workpiece; using center drills as spot drills can also result in a lower-quality finished workpiece even if tool life is not adversely affected.

Where Can You Get Solid-Carbide Spot Drills?
Ultimately, it is not advisable to use a spot drill for anything but spotting, nor is it wise to use a center drill for spotting. These specialized cutting implements should be reserved for the purposes for which they are designed.

Either way, if you’re looking for either spot or center drills, Online Carbide carries American-made, solid-carbide options for both, in addition to thread mills, standard and variable end mills, chamfer mills, stub drills, and jobber drills.

Take a look through their collection of carbide drills and get in touch with them at Sales@OnlineCarbide.com if you have any questions.

Posted October 31, 2022 01:47

Calendar October 20, 2022 01:40

When milling threads (as opposed to using a tap and die), machinists often have the option of using either indexable or solid carbide thread mills to complete the job. The best choice will be determined by the unique needs of the application with respect to the flexibility of the tool and the quality of the threads it can produce.

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Here’s what you need to know.

Solid Carbide Thread Mills (and Where You Can Get Them)
Due to their exceptional hardness and wear resistance, solid carbide thread mills can be run at high speeds. This means they can cut quickly and efficiently. Often, solid carbide mills feature more flutes than indexable thread mills, yielding a greater penetration rate, too.

Solid carbide mills also feature smaller cutting tool diameters than indexable mills, which results in less overall contact between the workpiece and the mill; this generates less heat and deflection, which improves the quality of the finished piece.

Thread quality may also be affected by the fact that carbide mills grind threads simultaneously, improving consistency and finish.

Due to these advantages, some machinists prefer to use solid carbide mills, such as those sold by Online Carbide (OnlineCarbide.com), which are made in America and offered at low prices.

However, indexable thread mills are not without their advantages.

Indexable Thread Mills
The main advantage of indexable thread mills has to do with the fact that they accept inserts that enable the user to change out thread forms easily and quickly. This enables efficient, fast cutting of multiple different threads, with respect to pitch or form.

This gives indexable mills a decided advantage over solid carbide thread mills in terms of flexibility. With an indexable mill, you only need to buy the body; then several different forms for cutting different threads. This can be more practical than maintaining a set of solid carbide mills.

It is also notably more cost-effective. While solid carbide thread mills (and other solid carbide mills) are preferred for performance and speed, indexable thread mills are often substantially more affordable.

On the Advantages of Thread Milling
Regardless of whether the performance of solid carbide mills or the cost-efficiency of indexable thread mills is for you, milling has many advantages over tap-and-die thread cutting.

First, milling is more flexible than cutting with a tap and die. Milling can be used to cut both left and right threads, as well as threads of differing pitch. One tap can only cut threads of one specific hand orientation and pitch.

Thread milling also delivers superior chip evacuation and can be done more quickly and efficiently than with a tap and die, resulting in a superior finish and higher-quality threads.

Milling can also be performed on materials that are difficult to cut with a tap and die, such as hardened steel. Moreover, milling can produce complete thread profiles from the top of the hole to the bottom, eliminating the need to drill deeper than necessary to complete threading with a tap and die.

No matter how you look at it, there are substantial advantages to milling threads, whether you use carbide or indexable thread mills.

Posted October 20, 2022 01:40

Calendar October 15, 2022 05:30

When you need to drive deep holes into your piece, there are certain rules you need to follow if you want it to stay true to print. Many elements must be considered in hole-making applications: material, presetting, coolant, chip load, and tool material are among the many factors that will ultimately impact the final product.

Pay Attention To The Chip
Drill performance is often measured by chip formation. When cutting certain materials, we generally want our chips to be shaped in “sixes and nines” as their curly form allows them to dissipate heat more efficiently than, say, long and stringy chips that are not as efficient in carrying heat away from the cutting zone. Stringy chips usually mean that our feed rate is too low. In this case, we need to increase feed rates so our tool can break the material instead of peeling it away.

Another factor that could yield vital clues about our tool performance is the color of the chips. The hotter our work zone, the more discolored the chips. When we notice that chips are turning gray or dull-colored, it is time to reduce our RPMs.

A way to address discolored chip nests is to improve lubricity and efficiently remove heat by using water-soluble or oil-based coolants. When it comes to improving our spot drills, carbide can greatly increase heat resistance and durability.

It is important to remember that small spot drills require increased coolant pressure to help evacuate chips faster so they can keep material removal speed at optimal levels.

Always Preset
The first thing we should do before we start plunging our tool is presetting. Many operations still require climbing into work zones to fiddle with indicators or even holding pieces of paper in place as a way to give some touch-offs to the tool. These generally happen because there are no presetting processes in place, giving way to incorrect setup measurements and thousands of accumulated downtime hours.

When setting tools on the machining line, the process might eat up to 30 minutes. This represents an hour and a half lost every day, or 2,200 a year, in a shop that operates 24/7.

A presetter makes finding drill margins a breeze, taking less than 10 minutes in the tool room instead of having to work on the machining line.

Avoid Pecking
While pecking is still a standard technique in many workshops, it generally means that the operator might be using the wrong tool or does not know how to use it. Pecking, or reversing your spot drill´s feed during the cut to evacuate the chips, makes the whole operation painfully slow. Pecking also causes other problems such as leaving undetached chips inside the hole or causing the internal surface to be jagged and inconsistent.

High-performance tools, like spot drills made of carbide, are extremely wear-resistant, allowing for more aggressive feed rates that can take on harder materials with less or no pecking at all.

Of course, you need carbide tools specifically made to increase efficiency and accuracy. Online Carbide is a CNC tool supplier that manufactures high-performance carbide spot drills and mills for workshops that need to increase their part production while reducing costs. Visit their website today and find out more about their products.

Posted October 15, 2022 05:30

Calendar October 11, 2022 07:09

In machining and milling operations, choosing the proper tool for the job is essential. Choosing an improperly suited tool can result in a poor-quality finished product, premature tool wear, and in extreme cases, catastrophic tool failure (shattering).

As important as it is to choose the right tool, it is also important to choose a mill or drill that has a coating that is appropriate for the machining application. 

The following are some of the more common cutting tool coatings in the industry. Keep these in mind when looking for end mills or drill mills for sale

● Titanium Nitride:
Often designated as TiN, titanium nitride increases the hardness of the surface layer of cutting tools, boosting wear resistance, cutting efficiency, and tool life, making them suitable for certain high-speed cutting applications. 

● Titanium Aluminum Nitride:
Titanium aluminum nitride, or TiAlN, is common in carbide drill mills for sale. Like TiN, TiAlN increases surface hardness, but it has better high-heat resistance. It even maintains its surface hardness better at higher heats, improving chip evacuation rates. A similar coating is aluminum titanium nitride, or AlTiN, which has a higher aluminum content. 

● Aluminum Titanium Nitride Nano:
AlTiN Nano is very similar to AlTiN, but it has the added benefit of some extra silicon added into the mix which creates a nanocomposite layer. These coatings offer improved hardness, heat resistance, and durability over traditional AlTiN coatings. 

● Aluminum Chromium Nitride:
Aluminum chromium nitride coated carbide cutting tools are very hard and have anti-seizure traits, allowing them to produce a fine, smooth finish on machined materials. 

● A Note on Diamond-Like Coatings (DLC):
Some cutting tools are finished with a coating known as a DLC, or a diamond-like coating, that is often applied through a process known as physical vapor deposition (PVD). DLC coatings improve surface hardness, resist cutting-edge rounding, and can improve the lubricity and wear-resistance of the tool, especially when used on non-ferrous materials. Why Are End Mills, Drill Mills, and Other Cutting Tools Coated?

● Wear-Resistance:
Many drill mill and end mill cuttings are designed to increase the surface hardness of the tool, which improves cutting efficiency, wear-resistance, and extends tool life. 

● Heat-Resistance:
Some coatings are specifically designed to improve heat resistance, which extends tool life and helps ensure that the tool will continue to evacuate chips efficiently at high speeds. High-heat resistance also helps prevent heat-related damage, such as edge rounding. 

● Lubricity:
Many coatings are intended to improve the dry lubricity of a cutting tool, which itself diminishes friction and helps prevent heat-related damage. Tools with excellent high lubricity may also, in certain situations, be used without coolant or cutting fluid, and still produce a high-quality finished product. 

Where Can Find Get High-Quality, Coated Drill Mills for Sale?
Looking for end mills and drill mills for sale at manufacturer-direct prices? Visit Online Carbide at OnlineCarbide.com for a wide range of drill mills, end mills, and other cobalt-carbide cutting tools at great prices - all made in America, too, and orders over $250 get free shipping! 

Posted October 11, 2022 07:09

Calendar October 11, 2022 05:57

End mills are important tools for machinists, but all tools have to deal with wear and tear. When it comes to replacing end mills, investing in carbide tools is the best option. Cutters made from carbide are able to outlast and outperform steel tools, even those made with high speed steel alloys. If you need new end mills for your shop, take a look at all of the high-quality carbide end mills for sale.

What is Carbide?
While they may look similar to steel tools, carbide tools are not exactly metallic. The carbide used to make tools is a composite material. Carbide as we know it is a combination of powdered carbide ceramic and a metal binder. This material is strong and capable of handling the extreme strains of machining thanks to the metal, which the ceramic granules add extraordinary hardness, heat resistance and edge retention.

Why Choose Carbide?
Because of their superior hardness, carbide tools will stay sharp for much longer than other conventional mills. The extreme hardness of carbide also lends itself to improved accuracy in a variety of milling applications. Carbide tools are rigid and less likely to flex at high speeds compared to steel tools.

End mills have to deal with a wide variety of different sources of strain during their use. End mills can be used for operations such as side milling and profiling. When extremely precise cuts are required, carbide end mills are the way to go, especially when working with hard materials and requiring an extremely precise finished product.

Finding Carbide End Mills for Sale
If you're looking for high performance end mills for sale for your machining applications, Online Carbide is the place to go. Online Carbide's mission is to provide you with the carbide end mills and other cutting tools you require, in the quality you require, and at prices you will absolutely love.

All of their end mills for sale, as well as all of their other carbide tools, are made in the United States of America using the same grinding technology that major manufacturers use. Before being offered, all of their drills and mills must pass stringent quality control measures, ensuring that their customers are purchasing long-lasting tools. The first thing to note is that these are not low-cost substitutes for quality; they are the genuine article.

Second, Online Carbide sells these drills and end mills directly to consumers to keep costs low, which means you can save money while investing in high-quality tools. If you were used to purchasing your carbide cutting tools from a distributor, you were paying a premium, even if you weren't aware of it. Online Carbide allows you to get the same carbide drills and mills for less money without sacrificing quality.

Visit their website, OnlineCarbide.com today for more information on their end mills for sale, and reach out to one of their experts at sale@onlinecarbide.com if you have any questions.

Posted October 11, 2022 05:57